CNC Angle Punching Marking Shearing Machine JX1010
Machine application:
Machine is widely applied in power transmission, steel tower, railway, bridge building, for angle punching marking and shearing. Also is called CNC angle production line.
Machine features:
1. Independent hydraulic and electrical CNC system, centralized control. Meanwhile for convenient mold and other parts adjustment, has decentralized control function.
2. Main frame is steel plate welded, smaller size and weight, good rigidity. Hydraulic system controls actions through solenoid directional valve, simple structure and easy operation.
3. 2 punching units, 2 sets of punching molds in each unit; easy change of molds, punching heads and bottom die.
4. 4 letter groups, processes 4 workpiece in one nesting.
5. 3 CNC axis, for holes distance and two sides gauge line adjustment, high position accuracy;
6. High accuracy of holes distance positioning, infeed part with encoder, for actual position feedback and error compensation, forms closed loop control.
Machine advantages:
1. High efficiency punching: punching 45 times/min. Over 870kgs for processing angle 40x4mm, 1000kgs for angle 40x5mm, one hour and process 30 angles 40x4mm and 12m length (1 angle takes 2 min). We specially designed 40t punching cylinder and 90t oil cylinder. Marking cylinder has enough size to make marking clear.
2. Accurate pressing position: Before, rod oscillating press, The running track is circular arc, not vertical downward. It will cause the deviation of the material position from the center, resulting in the error of the core distance and the instability of the accuracy. So company designed vertical pressing (as pic. shows), can better ensure processing accuracy stability.
3. High accuracy of holes distance: X axis adopts closed loop control, with position feedback function.
4. Single blade shearing, independent pressing device, more stable shearing process.
5. Advanced software program:
A) SUPERTIME independently writes software program.
B) We can update software program according to actual production needs, in order to meet customers’ special demands.
C) Software program can read BOCAD, TEKLA lofting software, now we have developed program to realize connection with LANTEK.
D) This program can realize data exchange with ERP system.
6. Low maintenance cost:
A) Operators follow strictly our demands, low failure rates.
B) All electrical components are world 1-st class brand, easy to find supplier in any city.
C) Consumable parts we provide drawings accordingly, such as punching heads and dies, you can manufacture in own plant.
D) Over 20 years engineer team, responsibility of machine installation, commission and systematic training.
7. X, A, B axis drive adopt Japan YASKAWA advanced servo motor, ensures high positioning accuracy and maintenance free, A, B axis max. positioning speed is 101m/min, no-load positioning accuracy is ±0.025mm, X axis max.positioning speed is 50m/min, no-load positioning accuracy is ±0.2mm.
Parameter list:
| No. | Description | Unit | Parameters |
|---|---|---|---|
| 1 | Angle size | mm | 40x40x3-100x100x10 |
| 2 | Max. Punching dia. | mm | 26 (δb≤410MPa) |
| 3 | Max. Punching force | KN | 400 |
| 4 | Max. Marking force | KN | 600 |
| 5 | Marking groups & characters dimension | Group/mm | 4 Groups 14×10×19 |
| 6 | Number of punching unit | pcs | 2 |
| 7 | The number of punch for each unit | pcs | 2 |
| 8 | Shearing nominal force | KN | 900 (Single shearing) |
| 9 | X axis max. feeding speed | m/min | 80 |
| 10 | Gauge line adjustment range | mm | 20-60 |
| 11 | Max. infeed angle size | mm | 12000 |
| 12 | Max. outfeed workpiece size | mm | 10000 |
| 13 | CNC axis No. | pcs | 3 |
| 14 | Machining accuracy | According to standard GB / T 2694-2010 | |
| 15 | Data interface | Convergence with lofting software | |
| 16 | Total motor power | kW | About 30 |
Video
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